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Caterpillar:3208 Series
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Caterpillar:3208 Series Sporadic starter problem VIEW/REPLY   Notify me of any new messages to this topic. 1  Wed Sep 1 10 10:10 PM
Sep 1 2010
07:46 PM
Level-1 Member CocoRum   Hi all, I have had now for the second time a funny starter problem on my 3208 TA engine with 2000h. It just did not start, when I pressed the starrt button, just made a click. After fiddling around w.....
1 Response....
Sep 1 2010
10:10 PM
#1 Level-2 Member Captjohn   Start cleaning electrical connections between the battery and the starter and the ground. Could also be the starter switch. But clean up and tighten up all the connections first. John

Caterpillar:3208 Series Loosing Prime On 1999 3208 Dita 435 Hp VIEW/REPLY   Notify me of any new messages to this topic. 2  Wed Sep 1 10 2:53 PM
Sep 1 2010
03:03 AM
Guest Mark   Just recently, both engines are loosing fuel prime when starting. The engines used to start at the touch of the switch, now they crank 2-3 seconds before starting. I know this doesn´t sound terrible, .....
2 Responses....
Sep 1 2010
05:25 AM
#1 Level-1 Member hugh C. Brock   If you have a primer pump on the fuel system, work the primer pump to make sure you have good fuel to the injection pump. Then see how easy the engine starts.
Sep 1 2010
02:53 PM
#2 Level-1 Member Warren the xJewelLure   You state that both engines are having the same problem. If so concentrate on what you changed or worked on that could affect BOTH engines. The only thing you have mentioned so far are the Racors.

Caterpillar:3208 Series Part Numbers for 3208 Zincs VIEW/REPLY   Notify me of any new messages to this topic. 7  Tue Aug 31 10 6:07 PM
Aug 26 2010
02:55 PM
Level-1 Member Madjack   Does anyone know have a comprehensive list by cat part no.s of the engine zincs for this engine? Last time i changed the zincs, the zincs in the manual did not match the ones on the engines....Cat 32.....
7 Responses.... Open/CloseView ALL
Aug 29 2010
12:44 AM
#2 Level-1 Member Madjack   Mike, Thanks, second part of the question...having a real hard time getting the 3 Heat Exchanger zincs off...unfortunately I rounded one zinc (one of the two on the salt water pump)....I don´t wa.....
Aug 29 2010
12:58 AM
#3 Level-1 Member Mike Negley   You don´t have anything to lose by using a pipe wrench or ViceGrips. You can also put a soldering iron on the plug and heat it up and then cool it down with some ice which may break it free. I use Ae.....
Aug 29 2010
09:28 PM
#4 Guest ????   You will also need a 6L2289 zinc rod. The only way you can successfully remove these plugs is by using a eight sided socket. I use a Snap-On F314 7/16 for the larger plugs and a Britool MBSQ375 for.....
Aug 30 2010
03:10 PM
#5 Level-1 Member Madjack   Mike, ?????, thanks again for your help...the zinc fitting is a lost cause and I am replacing the end cap on the heat exchanger ($72.00). I will try and get a snap on eight sided socket 7/16 and.....
Aug 30 2010
03:31 PM
#6 Level-1 Member Madjack   ????, What is the britool mbs q375?? where do you get one?? Not coming up on internet search. Thanks, Jack
Aug 31 2010
06:07 PM
#7 Guest ????   If you can´t get your hand on the Britool socket then go for a Snap-on F312 which is a eight sided 3/8 socket

Caterpillar:3208 Series 3208 Lopes At An Idle Till Warmed Up VIEW/REPLY   Notify me of any new messages to this topic. 2  Tue Aug 31 10 12:02 PM
Aug 21 2010
07:43 PM
Level-2 Member Cnile   All, I just bought a Tolly with 3208´s NA(210hp), and each time I start the port engine (cold)it lopes till warm, unless I raise the idle a few rpm (say 800-1000. The starboard cranks up and just pur.....
2 Responses.... Open/CloseView ALL
Aug 31 2010
12:02 PM
#2 Level-1 Member TimD   I had a similar issue with my 3208T engines. One ran fine the other one hunted (ie idel going up and down - I asume this is what you mean by lopes) at idle and the problem disapeared when revs increa.....

Caterpillar:3208 Series Cat 3208 375h.p Fuel Consumption VIEW/REPLY   Notify me of any new messages to this topic. 2  Tue Aug 31 10 1:47 AM
Aug 30 2010
12:00 AM
Level-2 Member Rob   Hello: i am curious if anyone has rough idea what fuel consumption would be i have 39ft. Chris commander 28000 lbs 2 375ta cats am looking for gph consuption thanks r
2 Responses....
Aug 30 2010
12:24 AM
#1 Level-3 Member Ski in NC   Full power 2800 rpm about 20gph each. 2400 cruise...about 13gph each. 2200 cruise...about 10gph each. Above cruise numbers assuming planed out, using a 2.7 exponent prop curve. hull spee.....
Aug 31 2010
01:47 AM
#2 Level-2 Member Rob   Thank you....

Caterpillar:3208 Series Aftermarket Oil Pans VIEW/REPLY   Notify me of any new messages to this topic. 7  Tue Aug 31 10 12:50 AM
Aug 28 2010
09:53 PM
Level-1 Member Jim   Does anyone know where i can get aftermarket oil pans for my engines without going to Caterpillar ( cause i dont have an arm or a leg to spare)?
7 Responses....
Aug 29 2010
12:59 AM
#1 Level-1 Member Mike Negley   What´s wrong with the ones you have now?
Aug 29 2010
03:28 AM
#2 Level-1 Member Jim   The bottom has rusted out near the drain plug and are leaking.
Aug 29 2010
03:33 AM
#3 Level-1 Member hugh C. Brock   They have truck wrecking yards and equipment wrecking yards and most Cat dealers have what is called 50 - 50 parts. 50 50 parts sells used equipment. These would be good places to find parts at less .....
Aug 29 2010
03:33 AM
#4 Level-2 Member Clark Leighs   Can it be welded or is the entire bottom shot.
Aug 29 2010
05:00 AM
#5 Level-3 Member Ski in NC   There is a company that runs an add in Boats & Harbors that sells aftermarket CAST 3208 oil pans. I think it is named Hall or something like that. Never used one, but cast should be way better than .....
Aug 29 2010
12:11 PM
#6 Level-1 Member Mike Negley   They can be repaired pretty easily with fiberglas using epoxy and combo mat. The metal must be VERY clean. Welding a patch on is also possible if you have the equipment, but if you have to pay a weld.....
Aug 31 2010
12:50 AM
#7 Level-1 Member Jim   Thanks for the help, as for how bad it really is, i dont know the engines are still in the boat and its hard to get at. I was toying with the idea of welding them up. Just curious if there were any ou.....

Caterpillar:3208 Series What to watch for after short overheat? VIEW/REPLY   Notify me of any new messages to this topic. 3  Mon Aug 30 10 4:08 PM
Jul 20 2010
02:47 AM
Guest 3208TA_Alan   Hello, Had a short overheat on my 1990 3208TA 425 approx 1400 hours. Was running at 2400 rpm for about 30 minutes. Alternator pulley split. Loose alternator belt then took out the raw water belt. .....
3 Responses.... Open/CloseView ALL
Aug 30 2010
04:08 PM
#3 Level-1 Member Little Doc   If the coolant did go out the expansion bottle and the engine did need to be refilled with coolant, is there automatically going to be problems or can you still get lucky. scott.

Caterpillar:3208 Series Parts for 3208 VIEW/REPLY   Notify me of any new messages to this topic. 1  Mon Aug 30 10 3:46 AM
Aug 30 2010
03:20 AM
Level-1 Member Jmyss   Any good sources of parts for Cat 3208 parts other then straight from Cat? I need one injector pump(preferably reman) and two oil pans for some 3208´s.....in in Southeastern NC....capttim@joynermarina.....
1 Response....
Aug 30 2010
03:46 AM
#1 Level-3 Member Ski in NC   Oil pans...cat is the only source for OEM. Cast pans apparently available non oem. I´ve used Coastal Diesel in New Bern for cat pumps with good results. Could this be the "Watermark"?? .....

Caterpillar:3208 Series Cat 3208TA would not stop VIEW/REPLY   Notify me of any new messages to this topic. 4  Sun Aug 29 10 9:42 PM
Aug 23 2010
02:27 PM
Level-1 Member SeaDoc   I had an alternator go bad on my Cat 3208TA so I removed it to be rebuilt - just temporarily taped up the wires so they would not inadvertently contact anything. Later that day I wasn’t thinking and .....
4 Responses.... Open/CloseView ALL
Aug 29 2010
09:42 PM
#4 Guest ????   Bill, If you change to a ETS solenoid you will also need to fit a slave solenoid to activate the ETS solenoid (if you know what I mean)

Caterpillar:3208 Series Amount of blow by VIEW/REPLY   Notify me of any new messages to this topic. 0  Sun Aug 29 10 2:52 PM
Aug 29 2010
02:52 PM
Level-1 Member Andre   I fitted Walker CCE Airseps this winter to my 425hp 3208TAs (1991). I collect the blow by spillage in a seperate bottle per engine (no feed back in engine). My Port engine produces about 80 cc in 30.....
NO Responses....

Caterpillar:3208 Series Tach generator VIEW/REPLY   Notify me of any new messages to this topic. 1  Fri Aug 27 10 5:32 PM
Aug 11 2010
10:06 PM
Guest John   I was wondering if anyone had the specs on the length and size of the drive key on the 3208 tach generator? Thanks
1 Response....
Aug 27 2010
05:32 PM
#1 Level-1 Member Eric L. Adams   John,you will find what you need at Aetna.com. They carry the generator, keys and accessories. They are responsive and fast.

Caterpillar:3208 Series Battery bank not charging VIEW/REPLY   Notify me of any new messages to this topic. 13  Fri Aug 27 10 3:43 PM
Aug 13 2010
01:06 PM
Level-1 Member Dave   I have twin 3208 375. Port engine charges port bank. Starboard engine charges starboard bank. Issue is with port bank. It was not taking a charge. My volt gauge on the dash was not moving off of .....
13 Responses.... Open/CloseView ALL
Aug 27 2010
02:22 PM
#11 Level-1 Member Dave   Ski- right on! I bypassed the isolator and everything is fine. I will replace with a new one. Does anyone know if I can make the bypass as simple as connecting the alternator wire to the output pos.....
Aug 27 2010
02:39 PM
#12 Level-3 Member Ski in NC   That should be fine. Move alt lead from isolator alt post to isolator battery post..for the battery that goes with that engine. When done, crank engines and rev up to maybe 1000 and check voltage .....
Aug 27 2010
03:43 PM
#13 Level-1 Member Dave   Thanks, again, Ski. Appreciate the help. I will check voltage at battery after hookup to confirm all is well. Should only be for this weekend. Just ordered new isolator. Dave

Caterpillar:3208 Series #208 Blowing Black Smoke VIEW/REPLY   Notify me of any new messages to this topic. 3  Wed Aug 25 10 3:30 AM
Aug 22 2010
07:06 PM
Guest Mike   My 3208´s in a 40 ft Jerseey are blowing dense black smoke over 2300 rpms. I have new air filters and the running gear and bottom are clean. Any ideas on what to try?
3 Responses.... Open/CloseView ALL

Caterpillar:3208 Series Relay box on top of engine VIEW/REPLY   Notify me of any new messages to this topic. 0  Mon Aug 23 10 5:45 PM
Aug 23 2010
05:45 PM
Level-1 Member Jeff   Does anyone know what the box next to the solenoid/switch on top of the engine is called. It is about 4" x 4" x 1" thick and has 2 terminals on it.???
NO Responses....

Caterpillar:3208 Series Black smoke, power loss, new parts but no luck VIEW/REPLY   Notify me of any new messages to this topic. 17  Fri Aug 20 10 2:03 AM
Aug 17 2010
01:52 PM
Level-1 Member Cody   Alright guys, first post on here, I think I´ve searched pretty thoroughly and I´ve gotten some good ideas - just wanted to see if there is anything I am missing... the boat - 1998 Newton dive boat,.....
17 Responses.... Open/CloseView ALL

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